Intelligent Counting Machine: Achieving Precise

Intelligent Counting Machines: Revolutionizing the Standardization of Tremella Soup Production

In the traditional food processing industry, the standardized production of tremella soup has always faced a significant challenge: how to ensure the precise ratio of ingredients such as lotus seeds and goji berries in each bowl? Manual packaging is not only inefficient but also prone to errors due to fatigue. The advent of intelligent counting machines, leveraging high-precision counting and automated packaging technology, has effectively addressed this issue.

01. Traditional Pain Points in Tremella Soup Production

In traditional tremella soup production, ingredient packaging relies heavily on manual operations, which presents three major pain points:

Efficiency Bottleneck: Manual counting is slow, with workers only able to package approximately 300-500 pieces per hour, making it difficult to meet the demands of large-scale production.

Quality Fluctuations: Visual counting is susceptible to fatigue, leading to error rates of 5%-10%, which results in inconsistent taste and nutritional ratios in the final product.

High Costs: For example, a factory producing 100,000 packs of tremella soup daily requires 20 workers dedicated to packaging, resulting in annual labor costs exceeding one million yuan.

Intelligent counting machines, through fully automated counting and integrated packaging technology, have increased packaging efficiency to 30-60 packs per minute.

02. Key Features of Intelligent Counting Machines

Automatic Counting and Recognition System

Precise Counting: Even when lotus seeds, goji berries, or other particles overlap or fall rapidly, the system ensures accurate counting.

Defect Detection and Removal: Through multi-dimensional analysis of cross-sectional area and volume, the system automatically or particles, ensuring the integrity of ingredients in every bowl.

Flexible Production Design

Customizable Parameters: Supports custom quantities per pack (e.g., 50 lotus seeds and 30 goji berries per bowl).

Multi-Form Packaging: Compatible with bag, box, and can packaging equipment, supporting three-side sealing and back sealing to meet diverse packaging needs for ready-to-eat tremella soup.