From manual to intelligent: electronic counting machines save 50% of labor costs for electronic component factories

From manual to intelligent: electronic counting machines save 50% of labor costs for electronic component factories

In the field of electronic component manufacturing, the packaging of micro devices such as chips and resistors has long relied on manual visual inspection and weighing and packaging. Problems such as low efficiency, high cost, and an error rate of more than 5% have seriously restricted production capacity. The high-precision electronic counting machine launched by Fangxing Packaging has successfully helped an electronic component factory to achieve a 50% reduction in labor costs through the collaboration of visual counting machines and intelligent control systems, becoming a model for the industry's intelligent transformation.

Technical breakthrough: AI vision + fully automatic sorting, with an error rate as low as 0.1%

Traditional manual sorting requires repeated calibration of the quantity, which is time-consuming and prone to fatigue and errors. Fangxing's electronic counting machine uses a megapixel industrial camera and dynamic AI algorithm to capture component contours, sizes and surface defects in real time, and link high-speed vibration plates for precise sorting. Taking 0805 chip resistors as an example, the equipment counts at a speed of 35,000 grains/minute, with an error rate of only 0.1%, which is 8 times higher than manual efficiency.

Scenario implementation: manpower is halved and efficiency is doubled

After an electronic component factory introduced the equipment, the packaging line that originally required 8 people to operate was reduced to 2 people (only responsible for equipment monitoring and feeding), saving more than 800,000 yuan in labor costs annually. At the same time, the system supports automatic generation of packaging data reports to achieve transparent production management. The customer complaint rate caused by wrong installation has dropped from 3% to 0.05%, significantly improving brand reputation.

Industry value: flexible production enables multiple scenarios

The equipment is not only suitable for electronic components, but can also quickly adapt to scenarios such as screw counting machines and tablet counting through parameter adjustment. For example, in the M2 screw packaging of the hardware industry, it accurately identifies special-shaped parts through multi-spectral detection technology, and the counting accuracy remains at 99.9%. With the surge in demand for industrial automation, Fangxing Electronics' tablet counting machine is becoming the core engine for companies to reduce costs and increase efficiency and move towards a "dark factory".